Category Archives: Series 40E Troubleshooting

Series 40E Troubleshooting – Section 5.1 Operation and Function

The Electronic Control Module (ECM) monitors and controls engine performance to ensure maximum performance and adherence to emissions standards. The ECM is also able to monitor and control vehicle features such as cruise control, transmission control, starter engagement, etc. See Figure “Electronic Control Module” .‪ To understand how the ECM functions and how it can… Read More »

Series 40E Troubleshooting – Section 4.2 Split-Shot Injectors

Some Series 40E electronic engines are equipped with split-shot injectors. On these injectors the injection cycle is executed in two stages. Some fuel is pre-injected into the combustion chamber to initiate the combustion and, once initiated, the primary injection takes place. This feature reduces emission levels at light load operations. It also reduces light load… Read More »

Series 40E Troubleshooting – Section 3.2 Injection Pressure Control

The ECM controls the injection control pressure by operating the injection control pressure regulator (IPR). See Figure “Injection Control System” . The result of this control is continuously monitored by the ECM using the injection control pressure sensor (ICP). The pressure signal obtained from the ICP allows the ECM to know the actual injection control… Read More »

Series 40E Troubleshooting – Section 2.1 Fuel System Description

The fuel system consists of three major subsystems:‪ Fuel Supply System Injection Control Pressure System Fuel Injector These subsystems work together to inject pressurized fuel into the combustion chambers. The function of the fuel supply system is to deliver fuel to the injectors. The injection control pressure system supplies the injectors with high pressure oil… Read More »

Series 40E Troubleshooting – Section 1.3 Abbreviations / Acronyms

A/C—Air Conditioning‪ AC—Alternating Current‪ ACC—Accessory‪ A/D—Analog to Digital‪ AMP—Ampere‪ ASCII—American Standard Code for Information Interchange‪ AT/MT—Allison AT.MT automatic transmission‪ ATA—American Trucking Association‪ AWG—American Wire Gauge‪ BARO—Barometric Pressure Sensor‪ BAT/BATT—Battery‪ BNO—Brake Normally Open‪ C—Celsius / Centigade‪ CAP—Cold Ambient Protection system‪ CEL—Check Engine Light‪ CLS—Coolant Level Switch‪ CMP—Camshaft Position Sensor; also referred to as TRS‪ COL—Change Oil… Read More »